Custom-Made Gearbox

Process

The process of non-standard customized reducer (1) Demand Analysis First of all, fully communicate with customers to understand their performance requirements for the reducer, such as torque, speed, accuracy, noise level, etc., as well as working environmental conditions, such as temperature, humidity, corrosion, etc. At the same time, also consider the installation method and space limitations. (2) Scheme Design Based on the results of the requirements analysis, the design team began to develop a preliminary design scheme. This includes determining the structural form of the reducer, gear parameters, shaft size, etc. (3) Technical Assessment Carry out technical evaluation of the design scheme, including strength calculation, life prediction, efficiency analysis, etc., to ensure the feasibility and reliability of the scheme. (4) Sample Production After the proposal has been evaluated, the production of samples begins. This usually requires high-precision processing equipment and processes. (5) Test and Verification Perform comprehensive performance tests on the sample, including no-load test, load test, temperature rise test, etc., to verify that it meets the design requirements and customer requirements. (6) Optimization and Improvement If the test results are not satisfactory, the design needs to be optimized and improved, and the sample is re-made and tested until the requirements are met. (7) Mass Production After the sample has passed the test and confirmed the design is mature, mass production is carried out.